This dispensing line is designed to fill and package both edible and non-edible quiet liquids in PET bottles with their closing up with caps provided with a safety ring (ferrule).
As standard line comprises a number of linear modules of cyclic operation interconnected by means of plate conveyor. A complete line carries out a complete production cycle including group packaging of bottles to form a transit package.
The following products are handled: |
Edible liquids: milk, kefir, yoghurt, water, juice, vegetable oil, ketchup as well as non-food products: shampoo, lubricants, bleachers, etc.
Performance specification: |
Capacity (kinematic), max: (depends on a shape and volume of bottles, inner diameter of a bottle neck, pouring level and kind of a product) |
3,000 bottles/hour |
|
| height |
160...280 mm |
| diameter |
54...85 mm |
Cap sizes, mm: |
| height |
15.5...18.5 mm |
| diameter |
30...49 mm |
| Filler type: |
volumetric
* a filler of a level control type (to handle foaming liquids) |
| Dose volume: |
0.1...1.1 L |
| Dosing accuracy, not more than: |
±2 % |
Tank capacity: |
145 L |
| Number of filling heads: |
8 |
| Power supply: |
380±38/220±22V, 50±1 Hz |
| Working pressure in the air system: |
0.5±0.05 MPa |
| Air flow: |
5 m3/hour |
| Ozone treated water flow: |
0.5 m3/hour |
| Overall dimensions of the line: (depends on the line composition) |
| length |
6,800...9,850 mm |
| width |
1,400...2,100 mm |
| height |
2,750...3,000 mm |
Weight: (depends on the line composition) |
950...1,200 kg |
1. Bottle rinsing unit.
Bottles are rinsed there with ozonized water or other sterilizing fluids (ozone treatment unit is provided by a customer). Prior to rinsing bottles are treated by UV rays. Thus, containers (bottles) are sterilized prior to their contact with food products.
2. Dispensing unit.
Products are simultaneously dispensed into eight bottles. Thanks to use of dispensers with level control one can avoid losses of products due to defective container. Vacuum collector evacuates air and foam from bottles.
3. Capping unit
Prior to use all caps are treated by UV rays. Capping head with a magnetic clutch is twisting caps on fixed bottles.
4. Conveyor.
It is a connecting element between units to facilitate conveyance of bottles. Conveyor speed is controlled and it makes possible to choose optimal speed for each type and size of bottles.
- PET bottle blowing unit;
- Labeling unit;
- Jet marking unit;
- Heat shrink machine; (ññûëêà íà ñòðàíèöó ñ Òóðáîïàêàìè)
- Palletizer;
- Bottle orientating unit.
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